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Home» Auto Machine Shop»07 Volvo S40 2.4i Engine Rebuild
07 Volvo S40 2.4 long block rebuilt engine
2007 Volvo S40 2.4i remanufactured engine

07 Volvo S40 2.4i Engine Rebuild

2007 Volvo S40 2.4i Engine Rebuilding

On the menu this week, complete long block rebuild on a 2007 Volvo S40 2.4i engine.

The crank was twisted and it had 3 broken connecting rods.  Needless to say, it needed some machine services.  We dove right in, tearing it down and inspecting all the components.

I missed the initial teardown and inspection, but I caught a few pics of the cylinder head before we started the Valve Job. Hot tank rinse, clearance measurements and valve check before we proceed with the Valve Job.

Volvo S40 head before rebuild
Cylinder head before rebuild.
Volvo 2.4i-cylinder head rinse
Hot tank 2007 Volvo S40 2.4i engine components
Valve measure Volvo s40 2.4
Measuring clearances before valve job.

Cleaned up all the engine components in preparation for the rebuild.

Volvo cleaned parts
Cleaned head and block
Hot tanked vovo S40 block
Engine block cleaned
Cylinder head volvo s40
Valve job in progress.
Volvo S40 engine parts
Ready to rebuild
Volvo s40 oil pan and block
block and oil pan.
07 Volvo 2.4i block and pan
Block and oil pan.
volvo s40 2.4 block
2007 Volvo S40 2.4i engine block and oil pan.

Time to assemble the Short Block.

We had the Crank straightened out, ground and polished. Installing new Rod and Main bearings and dropping in the crank.

Install bearings Volvo s40
Short block assembly
Volvo S40 2.4i engine bearings installed
2007 Volvo S40 2.4i engine bearings installed
Short block rebuild Volvo S40
07 Volvo S40 2.4i Short Block rebuild.
Volvo S40 2.4 crank
07 Volvo S40 2.4i crankshaft
crank volvo s40 2.4
Crank install

Assembling the cylinder head during the Valve Job.  We put in new Guides and Seals, Valve grind, surfaced, clean and assemble.

07 Volvo S40 2.4 head
07 Volvo S40 2.4i cylinder head
Volvo S40 valve job
07 Volvo S40 2.4i cylinder head.
Volvo cylinder head assembly
Cylinder head assembly
valve job volvo s40
Valve Job in progress 07 Volvo S40 2.4i

Short block progresses , installed new Pistons and rings.

Volvo S40 short block rebuild
Volvo S40 2.4i short block rebuilding
Volvo S40 pistons
New pistons 07 Volvo S40 2.4i short block
bottom end volvo s40 2.4
Bottom end rebuild Volvo S40

Time to finish up and build the Volvo S40 2.4i Long Block

Long block rebuild components
2007 Volvo S40 2.4i engine rebuilding
Long block Volvo S40 2.4i engine
Volvo S40 2.4i Long Block assembly
Volvo S40 timing
2007 Volvo S40 2.4i timing belt and gears.
Volvo S40 2.4i long block
Remanufactured 2007 Volvo S40 2.4i long block engine.
07 volvo S40 2.4 timing specs
07 volvo S40 2.4 timing specs
07 volvo S40 2.4i timing gear marks
Timing marks on 2007 Volvo S40 2.4i engine
Lower gear timing marks Volvo S40
2007 Volvo S40 2.4i timing marks on lower gear

The long block is assembled, just needs the external parts, gaskets and covers.

Let’s recap. This engine had a twisted crank and some broken connecting rods.
We rebuilt it with new pistons, rings, gaskets, engine bearings,  and timing set.
Bore and honed the block, Valve job on cylinder head, cleaned, painted, and assembled the Long Block.

07 Volvo S40 2.4 long block rebuilt engine
2007 Volvo S40 2.4i remanufactured engine
07 Remanufactured Volvo S40 engine
Fully assembled
volvo s40 2.4 engine rebuilding service los angeles
Rebuilt Remanufactured 2007 Volvo S40 2.4i engine, ready to install.

There you have it, a Remanufactured 2007 Volvo S40 2.4i Long Block engine, ready to install.

Volvo S40 2.4 Engine

07 Volvo S40 2.4 long block rebuilt engine
2007 Volvo S40 2.4i remanufactured engine

We no longer rebuild the Volvo engines.
Everyone still likes to see how we rebuild engines, so we leave up the post.

Thanks for looking!

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Engine Rebuilding Service Volvo S40 2.4i Rebuilt Volvo S40 2.4 long block engine Volvo 2.4i Engine Rebuild Volvo S40 2.4i Valve Job Volvo S40 Engine Builder in Los Angeles 2015-06-20
Tags Engine Rebuilding Service Volvo S40 2.4i Rebuilt Volvo S40 2.4 long block engine Volvo 2.4i Engine Rebuild Volvo S40 2.4i Valve Job Volvo S40 Engine Builder in Los Angeles
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One Comment

  1. Chenzhong
    September 9, 202011:07 am -

    Amazing! Can the cylinder head be removed for valve seal job without removing blocks too?

    Reply

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